Asia’s Largest Conference on Corrosion

Keynote Talk



Christopher Nghia Do
CEO


Topic: Digital Solutions for Corrosion Control


Affiliation: Group CEO & CTO


Abstract: If there is one realisation in our current lifetime, it is the fact that a pandemic can force a global lockdown and severely disrupt our day-to-day lives. Though challenging, there are critical activities that need to be carried out nevertheless. Top on the list of critical activities are the monitoring and controlling the health and integrity, especially in areas concerning corrosion, of assets such as pipelines, platform, refineries and jetties, which left unchecked, could lead to dire consequences. 
 
Traditionally, operators used to rely on skilled personnel to periodically be on the ground at the facility, recording tedious data points to maintain and ensure safe operations manually. Such monitoring activities require high labour cost and time, leaving operators to heavily rely on manual data collection, in which some can be difficult due to access and subject to human errors.  
 
However, in recent years, with the development of smart sensors and high volume of data transmission and storage, remote monitoring technologies have been developed to offer real-time data, remote access and diagnostics, which reduce and eliminate the need for long manhours involved in inspection and maintenance, and operational down-time. Over the last 2 years there has been accelerated developments in these technologies to allow a more easy-to-deploy and user-friendly approach given that most operators had to work from home or countries away from the assets. The side benefit from this development has also, in turn, provide a huge savings in time and cost to the operators by not only maintaining and operating more efficiently, but also eliminating the risk of having failures and costly unscheduled repairs at their facilities.  
 
This paper will discuss in detail the need for the Corrosion Industry to embrace digitalisation and the reasons why these technologies are here to stay. The technologies to be discussed cover the remote monitoring of corrosion and erosion rate of pipeline and piping, and the performance of cathodic protection system for both ICCP and galvanic corrosion protection systems.


Biography : Christopher Do is the CEO and CTO of IEV Group Sdn. Bhd. He graduated from the University of New South Wales, Australia, in 1984 with a Bachelor s Degree in Mechanical Engineering (First Class Honours).  
  
Mr. Do established IEV in 1987 to commercialise his pioneering invention, the "ocean-powered" Marine Growth Control (“MGC”) technology. Under his leadership, IEV has grown in the last 30 years offering an array of solutions to cater for the life-cycle of offshore fields ranging from the installation, life extension and decommissioning of fixed platforms. Mr. Do leads the implementation of IEV s vision to develop and introduce a range of advanced and cost-effective disruptive technologies and solutions that challenge the norm in the oil and gas industry. 



Rajaram Chidambaram
AP Region Materials Lead


Topic: HYDROGEN EMBRITTLEMENT OF SS 316L INSTRUMENT TUBING IN A HYDROPROCESSING UNIT


Affiliation: AP Region Materials Lead 
ExxonMobil Asia Pacific Pvt. Ltd. 
KLTC Engineering Technology Division 
ExxonMobil Research and Engineering Company 
18 Pioneer Road, PWBS-280 Singapore


Abstract: An unexpected failure of 316L Stainless Steel instrument tubing occurred in a high pressure Hydroprocessing unit resulting in a shutdown of the unit. The tubing system consisted of a compression type fitting commonly used in instrument systems and had only been in service for 3 years when the failure occurred. The failed tubing samples were removed for metallurgical analysis and determination of damage mechanism.  
 
Metallurgical analysis and finite element analysis of the tubing identified excessive cold working leading to hydrogen embrittlement as the primary mode of failure. This paper details the investigation into the failure to arrive at the root cause and the preventive measures adopted to assess the installed population of tubing in similar service.  
 
Key Words: Stainless Steel Instrument Tubing, compression type fitting, cold working, hydrogen embrittlement, finite element analysis


Biography : RAJARAM CHIDAMBARAM is the Asia Pacific Regional Materials Lead with Exxon Mobil Research and Engineering Ltd. He has more than 25 years of experience in Materials, Corrosion , Inspection of Refinery and Petrochemical Plants. He earned his Bachelor’s degree in Metallurgical Engineering from NIT, Rourkela. Previously worked with Indian Oil Corporation and Abu Dhabi National Oil Company. He is a active member of NACE /AMPP, ASME, MTI and has co-authored four papers on Materials and Corrosion topics.



Rajdeep Dutta
Corporate Director of Planning & Asset Management


Topic: Smart AI Caliper Tool – A Technological Breakthrough in Pipeline Inspection


Affiliation: Corporate Director of Planning & Asset Management  
LIN SCAN advanced Pipeline and Tanks Services (PIPECARE Group), Dubai, U.A.E.


Abstract: The paper explains the operational capabilities and technical features of “Smart AI Caliper” tool for In-line Inspection of operating pipelines. This tool has been newly developed utilizing extensive R&D. In this new tool a built-in data analysis module is incorporated by using artificial intelligence technology. This tool can process the collected data during caliper run by itself, it completes the data analysis and produce the inspection report within 9 hours after the run. This data analysis can happen at the pipeline site, no matter how remote the pipeline is located. The inspection reports are delivered to the pipeline operator, without involvement of any data analysis specialist. Such urgent reporting within the same day of inspection, allow pipeline operator to take immediate corrective action and yield significant cost saving. 
 
Keywords: Pipeline integrity, In-line inspection, Caliper tool, Smart technology, Artificial intelligence, Girth weld, Geometry anomalies, Dents, Wrinkles, Ovality, Stress-strain zones, Illegal tapping, IMU, AGM, DGPS


Biography : Rajdeep Dutta is 1988 Electrical Engineering graduate from Bengal Engineering College, presently known as Indian Institute of Engineering Science and Technology (IIEST) in India. 
 
He is having 32 years of international oil & gas industry experience in Asset Integrity Management, Corrosion Control and Cathodic Protection. Executed many projects involving design, construction, commissioning, audit, trouble shooting, root cause analysis, risk assessment, procedure development, training, workshop, etc. of pipelines, flowlines, tanks, processing plants, jetties, risers and offshore platforms.  
 
His past employment history covers major oil & gas companies in the Middle East, such as: Petroleum Development Oman, Oman Gas Company, Canadian Energy Services, Qatar Petroleum & Dolphin Energy Limited. Whereas he started his professional career in Applied Corrosion Research at Institute of Engineering & Ocean Technology (IEOT) of Oil & Natural Gas Corporation of India (1989-96). 
 
Technical consultancy given for several companies in UAE, Oman, Saudi Arabia, Kuwait, Qatar, India, Indonesia, China, Venezuela, Brazil, Mexico, Colombia, Peru, Argentina, UK, France, Germany, Canada & USA. 
 
He is NACE International member since 1998 and NACE certified “Senior Corrosion Technologist” (2000) and “Cathodic Protection Specialist” (2005). He is founder Chairman (2005-07) and Trustee (2008-11) of NACE International, Muscat Oman Section. 
 
He presented and/or published more than 60 technical papers, research works & articles in various international seminars, conferences and journals since 1991.



Stefan Ritter
Paul Scherrer Institute (PSI)


Topic: Mitigation of stress corrosion cracking in boiling water reactors: noble metal chemical addition


Affiliation: Paul Scherrer Institute (PSI) 
Laboratory for Nuclear Materials 
Villigen 
Switzerland


Abstract: Stress corrosion cracking (SCC) in reactor internals and recirculation pipes is one of the major degradation issues in boiling water reactors (BWRs). Efforts to provide mitigation of this cracking have led to the development of noble metal additions (Pt) to the reactor feed water. Under moderate hydrogen water chemistry conditions the Pt nanoparticles, formed in-situ and deposited on the reactor component surfaces, work as catalysts for the efficient reduction of the oxidizing species formed by radiolysis. The catalytic property of the surface is now able to lower the electrochemical corrosion potential without the negative side-effects of the classical hydrogen water chemistry. To verify and optimise this technology called Online NobleChem (OLNC), a research project was started at PSI, investigating the deposition and distribution behaviour of Pt in BWRs. From a scientific point of view and based on the results gained, some recommendations for OLNC may be formulated: The Pt injection should be performed at a slow rate under reducing conditions for extended periods of time. Applications should be repeated on a regular basis to compensate for Pt erosion and to protect new surfaces and they should start as soon as feasible after plant start-up. Pre-oxidation of new components may contribute achieving higher Pt loadings early on. Even though extremely small amounts of Pt can be sufficient to mitigate SCC, it is important to note that the Pt surface loading value alone is not sufficient to fully judge on the catalytic properties of OLNC-treated component surfaces. The Pt inter-particle distance seems to be a more suitable parameter.


Biography : Stefan Ritter (Material Science and Engineering, Friedrich-Alexander University Erlangen-Nuremberg, Germany) did his masters/diploma at Siemens Power Generation (KWU) in Erlangen (Germany) and performed research on stress corrosion cracking of austenitic stainless steels at Framatome ANP in Erlangen thereafter. Since 2001 he has been employed by the Paul Scherrer Institute (Nuclear Energy and Safety Research Division, Laboratory for Nuclear Materials) as a research scientist in the field of plant ageing management. He is currently working on different national and international research projects related to environmentally-assisted cracking of light water reactor structural materials and to mitigation technologies (e.g., noble metal chemical addition/NobleChem or Zn-addition) and is also involved in some consulting (e.g., for EPRI). In 2004 he was one of the founding members of the ECG-COMON (European Cooperative Group on Corrosion Monitoring of Nuclear Materials, www.ecg-comon.org ) and is currently Webmaster of this group. In 2012 he became the Scientific Secretary of the International Cooperative Group on Environmentally-Assisted Cracking of Water Reactor Materials (www.icg-eac.org) and in 2016 he was elected as Chairman of the Nuclear Corrosion Working Party of the European Federation of Corrosion (EFC, www.efcweb.org/WP4.html). He published more than 50 papers in scientific journals and several book contributions.



Dr. B.E. Amita Rani
Sr. Principal Scientist


Topic: Under-paint corrosion sensing technologies for defense and engineering sectors


Affiliation: Sr. Principal Scientist,  
Surface Engineering Division,  
CSIR-National Aerospace Laboratories


Abstract: Under-paint corrosion sensing in aircrafts is a challenge due to the thickness of  
the aerospace paint layers consisting of ~25µm of Primer layer and ~25µm of polyurethane layer resulting in ~ 50-60 µm paint layer. Aircraft size and the type of corrosion which generally occurs in AA2024-T3 are additional disadvantages. Corrosion being localised, placement of sensors, number of sensors and points where they can be hosted is challenging, in addition, to the paint thickness. Under-paint corrosion sensing has been approached by many methods with little success. Several approaches such as indicator method, electrochemical, fluorescence based fiber optic corrosion sensors for corrosion detection in incipient stages have been attempted and applicable to localised regions but difficult for monitoring the entire aircraft due to the inherent limitations listed above. Indicator method and fluorescent colour changes due to metal–ligand complexation although showed promise on the substrate but imaging the same could not be realised under- paint due to the paint layers. Spectroscopic techniques such as thermal imaging and Terahertz imaging offered the solution and under-paint corrosion imaging was possible. The advantages, disadvantages and challenges of the various approaches are discussed. 
 
Keywords: Corrosion sensing, AA2024, Underpaint, Hyperspsectral, Thermography, Fiber optic, fluorescence.


Biography : Dr. B.E.Amita rani is a Sr.Principal Scientist at Surface Engineering Division at National Aerospace Laboratories, Bengaluru. She is a PhD from Mysore University, with a post doc at CSIRO, Canberra, Australia and has guided 5 PhD students, and M.Tech and B.Tech students also. She had a short stint of teaching postgraduates for a year at Manasagangotri, Mysore. Dr. Amita’s main research focus is on understanding corrosion through computational modelling, retailoring coatings for corrosion abatement and developing corrosion monitoring techniques for incipient detection of corrosion, with special reference to aerospace sector. Dr. Amita has developed polymer based self-healing coatings for the aluminium alloy AA2024. She has handled several national and international collaborative projects, including mission project on development of sustainable batch inhibitors for oil pipeline corrosion in carbon di oxide environment and monitoring of corrosion in pipelines using robotics. She has filed 10 US patents, of which 6 are granted and 4 under process. Dr.Amita has 3 book chapters, including one in ACS, and CRC publications, about 40 publications in peer reviewed journals, 10 restricted documents and attended about 60 national and international conferences. Dr. Amita has been a Visiting Scientist at JNCASR, Bengaluru, given 16 invited talks in India and abroad. Dr. Amita has about 14 awards to her credit. She has developed corrosion inhibitors for aerospace and oil sector which are ready for commercialisation. Her present research focus is on under-paint corrosion monitoring through non destructive techniques.



Ted Huck
Keynote Speaker


Topic: AC Mitigation Criterion and the impact on Cathodic Protection Operations


Affiliation: Keynote Speaker 
MATCOR Inc.


Abstract: AC Mitigation is a recognized threat to the integrity of pipelines in shared AC right of ways. This presentation will discuss what is AC Interference, how to properly mitigate AC Interference and the impact that AC Mitigation has on how the pipeline operator must control their cathodic protection system when AC Interference is an issue. This relationship between AC Mitigation and CP Operations is a critical issue that must be accounted for in the design and operation of both systems.


Biography : Ted Huck, Director of Manufacturing and Quality Assurance, MATCOR Inc. 
 
Mr. Huck has been with MATCOR for over 19 years and has been involved in technical sales for 25+ years helping to provide value added solutions to client problems in a variety of industries and applications. He has published numerous technical articles and is a frequent presenter on a variety of corrosion, cathodic protection, integrity management, and AC Mitigation topics to numerous NACE and industry specific conferences both within the United States and around the globe. He has been a big supporter of NACE Gateway India’s Corcon conference for over a decade. He has a BSEE from Kettering University, Flint Michigan and an MBA from Texas Christian University, Ft. Worth Texas.



Craig Botha
Reignite (Pty) Ltd - CEO


Topic: High Level DC Interference Assessment


Affiliation: Reignite (Pty) Ltd - CEO


Abstract: Direct Current (DC) interference has become a particularly complex subject particularly in areas where multiple pipelines pass through the same right of way. Numerous methods have been developed to assess the effectiveness of Cathodic Protection (CP) on pipelines under such conditions making for significant debate around the best suited approach to manage interference currents. 
 
This presentation raises specific topics surrounding typical DC interference conditions, sources such as DC traction railway networks, other CP systems, High Voltage DC powerlines and Telluric activity. A few case studies are presented to look at the probable mathematics and the actual field conditions with the real risks of failing to manage DC Interference adequately. Recent changes in monitoring standards are touched on to provide some context for the future direction pipeline owners may wish to take in securing the integrity of their pipeline assets over the long term.


Biography : Academic Qualification : Bachelor of Science in Metallurgical Engineering 
Professional Engineer # 20000037 
 
Area of Specialization : AC Mitigation, Offshore Platforms, ECDA, Cathodic Protection, Corrosion Investigation, Coatings, Training 
 
Current Projects : Long Son Petrochemical Complex – Vietnam – Review of Specifications, drawings, and standards. Working with an international team of experts based in Thailand, Vietnam and South Korea. 
AC Mitigation and DC Interference software modelling, reporting, review of works for several pipeline projects being executed by third parties for the Gas Authority of India Limited (GAIL), Engineers India Limited (EIL) and others. 
Offshore Steel Jacket Design review of JDA BLOK B-17 FIELD DEVELOPMENT PROJECT (PHASE 5) CATHODIC PROTECTION CALCULATION (MDG AND TPB) - Carigali-PTTEPI Operating Company Sdn Bhd (CPOC) 
 
Achievements / Awards : AMPP (Formerly NACE International) 
Instructor - CP, Interference and DA 
CP Specialist # 7233 
CIP Level I # 10910 
Subject Matter Expert – AMPP Gateway India Section 
Education Sub-Committee CP Level 4 
CORRISA Consulting Engineer of the Year 2013 
Published numerous technical papers



Prankush M. Bujar Baruah
Deputy General Manager


Topic: High Resolution Indirect Aboveground Survey for Non-Cathodically Protected Pipeline Network – Case Study


Affiliation: Deputy General Manager, 
Oil India Limited


Abstract: Pipelines are essentially the safest means for transportation of oil & gas and their products since the 19th century. Early 20th century saw the first use of coatings applied to the external surface of the pipeline in order to prevent corrosion. The application of Cathodic Protection to prevent corrosion in pipelines was first applied in the 1930s and spread slowly across the world. 
Assam was the first state in Asia where an oilwell was discovered and commercial production of petroleum was started. Assam has some of the oldest pipelines in India, which have been enduring the ever-changing population, urbanization and harsh weather. Oil India Limited (OIL) owns an extensive network of pipelines which are transporting crude oil and gas in upper Assam districts of Tinsukia, Dibrugarh, Sivsagar, etc. 
 
OIL planned to undergo a code compliant integrity assessment for their non-Cathodically Protected pipelines. Direct Assessment (DA) was selected as the tool to ascertain the health of the pipelines and provide a Fitness for Service compliance. In the absence of a Cathodic Protection (CP) system, a customised methodology had to be proposed for the inspection. A high resolution state-of-the-art integrated indirect inspection technique was utilized to assess the threat of External Corrosion and Stress Corrosion along with a certified Internal Corrosion Predictive Modelling software for simulating and predicting internal corrosion and pipeline wall thickness losses. 
 
The advanced integrated indirect inspection technology helped identify and declutter the extensively jumbled spider-webbed network of non-CP pipelines. The adaptability of the Direct Assessment methodology to cater to a wide variety of pipeline issues by customisation is what makes DA a versatile tool to perform inspections especially for atypical situations. 
 
This presentation provides an insight into the methodologies of Internal, External and Stress Corrosion Cracking Direct Assessment to proactively gauge the health of pipelines. 
 
(Keywords: DA, ICDA, ECDA, SCCDA, CP, OIL)


Biography : Working in Oil India Limited a central public sector unit, for the past 22 years. I have worked in different spheres of the company primarily in design construction maintenance and operation of both oil and gas pipelines. Presently I am working as a Production Engineer looking after the Western Asset of the company. Here my prime responsibility is the production of oil and gas from the ageing fields. A Mechanical Engineer by profession and I also hold a Master’s in Business Administration. Also successfully completed the NACE certification course in Direct Assessment Methodology.



Dr. Ajay Popat
President, Ion Exchange (India) Ltd


Topic: Corrosion Control in Water Treatment Utilities


Affiliation: President, Ion Exchange (India) Ltd. and responsible for Technology, Heavy Industry & Environment Business, Corporate Marketing, Corporate Diversification and Communication.


Abstract: .


Biography : Dr. Ajay Popat is currently President, Ion Exchange (India) Ltd. and responsible for Technology, Heavy Industry & Environment Business, Corporate Marketing, Corporate Diversification and Communication. 
 
Dr. Ajay Popat pursued his engineering degree in Plastics Technology from the Plastic & Rubber Institute, UK and Masters in Business Administration specializing in Marketing & Strategy with honors from NMIMS Institute. He has also been conferred with a Fellowship by Indian Plastics Institute in 2007. 
 
He has more than 40 years of experience in Strategy, Business & Organisation Development with leading organizations like Resins & Plastics Ltd. (then a subsidiary of Asian Paints Ltd.), Pidilite Industries Ltd. and Ion Exchange. He had an extremely successful career track record with Pidilite industries from 1983 to 1994 where he grew from the position of Sales Representative to All-India Sales Manager with successive promotions and career progression every year.



Dr. Anand Kumar Tewari
Executive Director (Operations)


Topic: Corrosion Monitoring and Integrity Management of Pipelines


Affiliation: Retired Executive Director (Operations), Indian Oil Corporation Limited, Pipelines Division NOIDA ( Rtd June 2020)


Abstract: .


Biography : Dr. Anand Kumar Tewari , Retired Executive Director (Operations), Indian Oil Corporation Limited, Pipelines Division NOIDA ( Rtd June 2020) 
 
A Mechanical Engineer having over 39 years of experience in the field of Oil and Gas Pipelines  
Design, Technical services, Project Execution, Operation , HSE , Contracting and Budgeting  
Operation & Maintenance and inspection of cross country crude oil, Petroleum Products, LPG and Natural Gas Pipelines 
Corrosion Monitoring and Integrity Management of Pipelines; Risk management  
Implementation of New Technology in field of Pipeline Operation & Maintenance 
Auditing Experience of CGD Networks, NG Pipelines , consultant / SME LPG Pipelines , Flow and Group gathering Pipelines  
 
Qualifications:  
Bachelor of Engineering (Mechanical) ; Diploma in Human Resource; PGDBM (Marketing) 
PhD ( Corrosion Field ) from UPES Dehradun ; Certified Energy Auditor ; Certified Project Management level “C”  
Presented Technical Papers in National and International Conference like World Petroleum Congress, Istanbul, Pipelines Technology Conference, Berlin, Pipeline Operators Forum , Europe, NACE Conferences, CII Conferences, other industry conferences in India. 
 
Member of various Technical bodies of Pipelines  
Technical Committee from 2016-2020 of PTC Berlin 
Member Pipeline Operators Forum ( Europe) / Member NACE 
Chairman 19th National Corrosion Council of India  
Member Association of Corrosion Professional , India 
Paper selection committee and Vice chair for World Petroleum Congress 2017

© 2021 Corcon. All rights reserved | Design by InTech